Automatic Galvanized Steel Cable Tray Cold Roll Forming Machine

Normal Cable Tray Sizes

Cable tray roll forming machine is a professional roll forming machine for steel sheet cold-form industries. It can continuous form the steel sheet according to customer’s requirement, automatically cut to length. This equipment has many advantages, such as high forming speed, low noise, stable transmission, easy operation, good look etc.


1, Equipment capabilities
It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.55m/min
Continuous rollforming speed: 10-15m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

2, Main composition of machine
This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

3,Each part major technical parameters
3.1 Drive decoiler
Material width:860mm
Material weight:6000kg
Material inner diameter:508mm
Material outer diameter:1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.

3.2 Flatting
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 12mm, material width 100860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:310 m/min
Parenthesis up and down a pair of fortified wheel

3.3 Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
It finishes punching and cutting in one time.
3.4 Servo feeding Device
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
Man-machine contact surface numerical control system
Uses Mitsubishi servometer

3.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

3.6 Guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.

3.7 Main roll forming machine
Type: GY180(Extra wide)
Rack structure:Dragon Gate type memorial arch frame
forming frame: 22 sets
Forming variety: bridge frame
material max width:860mm
material max thickness:≤2.0mm
forming width: 75-600mm
forming height: 50-100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case
3.8 Electrical control
3.8.1 Main operation control cubicle
Amount: 1 set
Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical element is the Mitsubishi original installation brand
3.9.2 Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: manual handle

4,Produce condition
capability: about 71.5kw
gas fountain: 0.9 cube/min
Production land area: 33m*3m

5,Machine Parameter

6.Cable Tray Profile



Service from BOSJ
BOSJ offer engineers to install and commision the machines at buyer's factory,and also train your workers to operate the machine.
Guarantee: one year after finishing machine installation and commission at buyers' factory.
24 hours response time
a) Mechnical engineering team with 10 actual working experience
b)Electrical engineering team with 10 actual working experience

JIANGYIN BOSJ SCIENCE & TECHNOLOGY CO., LTD located in the Yangtz e Rive r Delta and the famous "China's first village" Jiangyin Huaxi Village. It is a professional manufacturer specializing in the developing and export of roll forming machine for metal roof tiles, wall sheets, C-shaped puline, Z-shaped purline, press brakes, highway guardrail and CNC plasma cutting machine. BOSJ has developed machinery and production methods to meet customers' increasing demand for profitability and new business opportunities.
 

BOSJ has a group of experienced senior engineers, technicians, they were from machinery, automatic control, power electronics, and other fields, and skilled workers ensure high quality products for customers with perfect quality management and testing systems. We're always able to meet your customized needs. From basic economical roll formers to the most complex, we fashion a solution to meet your company's production goals and budgets.
 

In line with enterprising spirit on 'sincerity originally" company, use CAD/CAM electromechanics integrated technology, in a conscientious and down-to-earth manner to devoted to new product new industrial research and development of new technology, it is accurate to regard time of fighting in time of price that the high-quality products are reasonable as, loyal service is very domestic and international every user.
 

Our products cover more than 20 provinces and cities in China and are also exported to Southeast Asia, the Middle East, African regions and North America.