HVAC System Fire Frame Roll forming Line production
By formula programmed, different sizes and different quantities can
be set in one time. Also, different holes distances can be set to
assemble different sizes of blades.
The Fire damper frame manufacture auto line can fabricate two kinds
of frames, newlly designed hand fold integrated frame and TDF
corner fastened frame. Two kinds of frames to be fabricated in one
machine, reaching different requirements.
Damper blade auto line makes BLADE for damper blade easier!
FIRE DAMPER BLADE FORMING MACHINE ROLL FORMING MACHINE PUNCHING
CUTTING ROLLING VCD SQUARE SHAFT
With 15 sets of roller stations, it can process material of
1.0-1.5mm thickness. Combine with a decoiler, cutting and punching
unit, an auto line can be provided for three different sizes of
blades with different coil width.
We can also manufacture the machine based on the blade profile as
customers require.
Character of main structure
a) The structure is simple and the appearance of the machine is
beautiful because we adopt
the shape-steel structure and most of the connecter is screw which
make the machine
flexible and stronger.
b) All the components of machine are from brand-famous enterprise
so that they ensure the
machine normal function very effectively.
c) We adopt the automatic length-fixed forming and cutting to
guarantee the length to be
precise and the finished product clear without deforming.
d) It is very easy to install the equipment and suitable for
producing in the factory.
e) Low noise with high efficiency
1, Production Forming process
De-coiler—servo feeding—gap and cut off mould—forming ---collection
table
2, Equipment composing parts
Equipment is composed of de-coiler ,feed system ,gap and cut off ,
forming machine,collection table ,electric control system , etc.
Thickness: 1.5-2.0mm
Coil Width: 276mm
Damper Body Width: 200mm
Speed: 12m/min
Minimum Damper Dimention: 80mmx80mm
Decoiler Capercity: 1.5ton
Space: 20000*1200*1300(L*W*H)
Main structure and performance of machine
Technical Parameter
| Items | Specifications |
| Material of coil | Material Thickness | 1.5 mm galvanized coils |
| Un Coiler | 3 tons manual |
| Forming system | Rolling Speed | About 10m/min |
| Roller Stations | About 16 stations |
| Roller Material | Gcr15 coated with chrome
|
| Shaft diameter | 65mm |
| Maim Motor Power | 11kw |
| Pinching motor | 2.2kw |
| Motor cutting Power | 7.5kw |
| Cutting system | Material Of Cutting | CR12mov with quench treatment |
| Hardness | HRC58-62 |
| Tolerance | +-1.5mm |
| Cutting blades | 3 sets |
| Electrical control system | Electric Source | 380V, 50HZ,3 phase Also can satisfy Customer’s requirey |
| Control System | PLC |
| Weight | About 8 tons |
| Way Of Drive | 1.2 inch chain |
Roll forming production scope
This rollforming machine can be make the thickness from 0.8mm to
1.2mm
Parameters of main equipment:
1 - De-coiler
Material width: ≤ 250 mm, Material thickness≤ 2.0mm;
Inner diameter: 480-520 mm;
Outer diamete: φ 1200mm;
Max. Load capacity: ≤ 2T
2 - Leveling system
Use 9 roller leveling,
Power 2.2 kW,
Speed: 10M/min
3 - Servo feeding system
BNC-30Technical parameters:
BNC-300
The feed shaft diameter: φ 60mm
Measuring diameter of shaft: φ 60mm
Maximum feed plate of width: ≤ 300mm
Maximum feed plate of thickness: ≤ 2.5mm
Maximum feed speed: ≤ 40m/min
Feeding and blanking step length tolerance: ± 0.20mm
Feed products overall length tolerance: ± 0.25mm
Servo motor power/brand: 1.3KW/Japan Yaskawa
TransmissionSynchronous wheel / gear
Length measuring encoder: ROUNDSS 2500P
Main Forming Machine
- Feeding: power 0.37kw
- Forming machine
- Forming frame
- Material of forming mould: GCr15, quenching treatment: rigidity:
HRC56-62º
- Motor: 7.5kw frequency conversion engine
- Electric control: PLC system
NO. |
Project |
Unit |
parameters |
Remark |
1 |
Material | type | | Mild steel Galvanized sheet | |
| Strength of material sheet | Map | ≥350 | |
| Thickness of material sheet | mm | 0.8~1.5 | |
| 2 | Size of production | mm |
Reference the picture | |
| 3 | Production speed | m/min | 6~8 | |
| 4 | Material of roller | | GCr quenching treatment | |
| 5 | Drive type | | Gear box | |
| 6 | Power | kw | About 34 | |
| 7 | Electric control system | | PLC variable frequency control | |
| 8 | Dimensions(Length*width*height) | m | 28X4X3.9 | |
6 - Cutting system
A. ModalityHydraulic cutting
B. Design featureafter cutting system design in the forming
machine, the cutting Length can be set.
7 - Run-out table
Framework: Platform typewithout power
8 - Electrical control system
1-The whole line adopts PLC control, LCD touch screen display and
man-machine interface software. (Interaction between workers and
PLC. )
The operator can do the following
The setting program (PLC)
Monitoring the control process,
Modify the control parameters,
The length of the workpiece digital setting,
The length of the workpiece adjusting.
Running state real-time monitoring equipment and fault indication.
2- Mode of operation: Manual / auto two. With manual, automatic
switching function: In the manual mode, can be stand-alone
operation, convenient repair; In the automatic mode, all production
and operation, the start up sequence; Along with the emergency stop
button, easy to handle emergencies, to ensure the safety of
equipment and personnel.
Guarantee:
l Engineer will give free training lessons to labors in buyer’s
factory.
l The Buyer will buy the round-trip air ticket for Engineer if visa
application is approved.
The buyer is also responsible to bear expenses generated, e.g. visa
formalities, meals,
accommodation and allowance of USD80 for engineer.
l During this guarantee period, we will provide spare parts without
any charge in case of quality discrepancy caused by us. If the
malfunctions are caused by your incorrect operations, we will
provide the buyer spare parts at cost price.
l We will charge the buyer cost price of spare parts beyond one year
and provide long-term
technical guide.
SEMI-AUTO FIRE DAMPER ACTUATOR:
Size: 123x159
Feature: DC24V electromagnet turn off damper automatically. Torque:
10Nm
temperature sensor moves to turns off and outputs signal. Voltage
DC24V
manual turn off damper, manual reset. manual reset. Micro switch
contact rating: AC220V.3A
output turnoff signal and interlock control signal. electromagnet
DC24V.0.8A
FULL-AUTOMATIC FIRE DAMPER ACTUATOR:
Size: 140x180.4
Feature: DC24V electromagnet turn off damper automatically. Torque:
10Nm
temperature sensor moves to turns off and outputs signal. Voltage
DC24V
manual turn off damper, manual reset. manual reset. Micro switch contact rating: AC220V.3A
output turnoff signal and interlock control signal. electromagnet
DC24V.0.8A
5. Product Pictures
