1. Technique parameters of the processing line
(1) Thickness of the plate : 4mm
(2) Productivity :12m/min
(3) Roller steps :17 rows Feeding machine steps :6 rows
(4) Roller material: Cr 12 with quenched treatment
(5) Diameter of active shaft: 110mm 45#steel
(6) Wall thickness of the main forming machine: 30mm steel plate
(7)Main forming machine body : 450mm H steel
(8) Transmission chain is 2’’;
Reducer is 22kw Xingxing Cycloid which works stably and no noise.
(9) PLC control systerm, easy to operate, high precision and work
stably.
(10) Dimensions of major structure: 10953mm*2356mm*1160mm
Ⅰ,Specifications:
1. Suitable material: Q235A galvanized steel, width: 440mm,
thickness 3.0mm
2. Forming speed: 10—12M/min
3. Forming roller station: 15 stands
4. Leveling roller station, 7 stands
5. Guiding and feeding roller, 4 stands
6. Roller material: Gcr 15 bearing steel after treatment, HRC58-60
7. Roller shaft material: No.45 high grade material after treatment
8. Roller shaft dimension: 100mm
9. Main motor power: 22KW
10. Transmission: by chain
11. Leveling rollers motor power: 2.2KW
12. Hydraulic motor power: 11kw, hydraulic pressure: 20Mpa
13. Punching and cutting type: hydraulic driven, punching, cut
after forming,
14. Shear material: Gr12
15. PLC control system,Mitsubishi FX-IS series
16. Cut to length, 10m±2mm
17. Frequency, Dan Fuss
18. Control cabinet, xinjie OP320A
19. Rack material, 400 type steel
20. Boundary dimension, (L) 12.8m×(W)2.3m×(H)1.6m (theoretical
evaluation result, for reference only.)
21. Gross weight, 15000kg (theoretical evaluation result, for
reference only.)
Main Features
1) Simple structure in linear type ,easy in installation and
maintation.
2) Modular Design: Easy To Maintain And Interchange.
3) Simple And Easy Operation: With Touch Screen/Operation Buttons.
4) 1 Year Warrenty: For Whole Galvanized Steel Profile Metal
Roofing Roll Forming Machine (Except For Wear And Tear Parts)
5) Worldwide Service: Impressive Roll Forming Solution And
Transport Lead Time.
Ⅱ,Applicable material
Thickness is 3mm±0.2mm , width is 482+3mm, yield strength is
235Mpa, side bend less t
10mm( base on 5m), the sheet surface is not rusty, smooth.
Ⅲ,Main parameters
1,Forming speed: about 20m/min
2,Decoiler Capacity: 10 tons
3,Coil Inner diameter: 500mm,600mm
1,Coil out diameter: 1700mm
2,Shearing motor: 2 X 1.1 KW
3,Pump Motor: 18.5 KW
4,Main Motor: 45KW(6phases)
8,Total Power: about 65 KW.
9,Material of forming rollers: D2 with quenched treatment
10,Material of shaft: High quality 45# steel with heat treatment.
11,Material of cutter, die Cr12 mould steel with quenched treatment
12,Out size dimension: (L X W X H)27 X 6 X 1.8 M.
13,Total weight: about 50 tons.
